Waterford Appliances E65-NG1 - Manual (Page 33)

Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 33
11) Carefully lift the burner tray assembly out.
REMOVING VALVE
If your valve requires maintenance or replace-
ment, use the following instructions:
Note: Always close off the gas supply
before removing the valve.
1) If optional fan is installed, disconnect pow-
er source to stove.
2) Remove access panel.
3) Unclip the black and white wires from the
fan motor.
4) Lift fan off of the 2 pins, tip back and pull
through rear panel. Do not tear or damage
the flex pipe when removing the fan. Dis-
connect the green ground wire from the
right side of the fan as soon as you can
reach it.
Replacing the Fan:
Reverse the above steps (1 - 4). Make sure the
fan wires and the ground wire are reattached.
Hint for pushing fan down onto pins - rub a bit
of dish soap on the grommet so it will slide
more easily onto the pin. Check to make sure
the fan is seated properly on the pins - try to
move the fan back and forth, there should be
no noise, if there is check that the grommets
haven't come loose.
3) Disconnect gas line to stove.
4) Disconnect 3/8" NPT pipe from 90 o elbow on
valve.
5) Disconnect the two (2) switch wires from
valve.
6) Disconnect piezo wire.
7) Open the front door. Disconnect the front
door from the safety mechanism located on
the right side of the heater. Open the right
side door and there is a cutout in the heat
shield through which can be seen a 1/4" nut
threaded on to a stud attached to the front
door. Loosen
this nut by turn-
ing it counter-
clockwise with
a 3/16" wrench
until it can be re-
moved by hand.
8) Carefully remove the logs, embers and
rockwool.
9) Remove burner. See diagram below.
Note: Use a
magnetic type
screwdriver if possible.
12) To replace the burner tray assembly, simply
reverse these instructions.
To remove valve from valve assembly,
continue.
13) Remove two (2) thermopile wires.
14) Remove thermocouple with a 9 mm (metric)
wrench.
15) Remove pilot nut with an 11 mm wrench.
16) Remove valve to orifice nut with a 13/16"
wrench.
17) Remove inlet pipe with pipe wrench. Note
orientation of 90 o elbow.
18) Remove two (2) phillips head M5 screws on
each side of the valve.
19) Remove valve and remove gas out 90 o
brass fitting. Note orientation of fitting.
INSTALLING VALVE
ASSEMBLY
1) To install a new valve assembly, reverse
instructions for removing valve . See
assembly steps 1-12.
2) Check for leaks and manifold pressure. See
Gas Pressure Test instructions.
3) To reinstall valve, reverse instructions for
removing valve assembly, steps 13-19.
To remove fan:
1) Unplug or disconnect power source to
stove.
2) Remove the 6 screws holding the access
panel in place.
MAINTENANCE
10) Remove all 18 screws holding the burner
tray assembly in place. IMPORTANT
Disconnect power supply
before servicing